How to make a ghost plush
A Halloween ghost with a round head and a wavy hem. Sew the front and back together, turn, stuff and add eyes — that's it. Make it small for ornaments and garlands, or big for a shelf decoration or cushion.
1. Materials & tools
Materials (For the standard size (20 cm wide, 26 cm tall))
- Main fabric (white fleece, boa or gauze) — about 50 × 35 cm
- Black felt (eyes and mouth) — about 10 × 10 cm
- Polyester fiberfill stuffing — about 50–80 g
- Optional: cord or ribbon to hang it
- Sewing thread
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Tools
- Sewing machine (or needle and thread)
- Fabric marker or pencil
- Ruler and scissors
- Iron
- Pins or clips
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2. Make the pattern (auto-generated in Katagami)
With the Katagami pattern tool, you just enter the finished size and it drafts a seam-allowance-included pattern, tiled to print at actual size on Letter or A4.
- Open the tool
Open the pattern tool and choose “Home” → “Ghost plush” from the tabs at the top. - Enter the size
Enter the width, height and number of hem waves. Presets for mini (ornament), standard and large (decoration). - Set the seam allowance
Use the slider at the bottom (beginners: 1.0–1.5 cm / about 3/8–5/8 in). - Print
Press “Print (actual size)”, then in the print dialog set Scale = 100% and turn “Fit to page” OFF. Check the 50 mm calibration box on the first guide sheet with a ruler.
3. Cutting the fabric
- Decide the size
Mini for an ornament, standard for a decoration, large for a cushion. Cut two body pieces (front and back). - Cut
Cut the two body pieces and two eyes in black felt. Cut the eyes on the line, with no seam allowance.
4. Sewing
4-1. Add the face
- On the front piece, sew on the black felt eyes or glue them with fabric glue. A felt mouth adds character.
- Doing this before sewing the body keeps the stitches hidden inside.
4-2. Sew the front and back
- Right sides together, sew all around, leaving a 5 cm opening on one side.
- Clip the curve of the head and the valleys between the hem waves.
4-3. Turn and stuff
- Turn it out and shape the wave tips with an awl. Stuff it and close the opening with a ladder stitch.
- To hang it, sew a cord to the top of the head.
✏️ Clip the hem valleys right up to the stitching so the waves come out cleanly when you turn it. Fleece and boa won't fray.
5. Tips & variations
- Make a garland: string several minis on a cord for a Halloween garland.
- Vary the faces: move or resize the eyes and change the mouth for a different ghost every time.
- Try sheer layers: a layer of white gauze or organza gives it a soft, see-through ghostly look.
Generate the pattern for free in Katagami and print it at actual size. Change the size and try again in seconds.
Open the pattern tool →