How to make a disaster hood cover
Japanese schools issue a padded hood for earthquake drills, and it lives on the back of the chair inside a cover like this one. The cover holds the hood and works as a back cushion at the same time. Schools usually specify the size, so enter what they ask for. Quilted fabric is the standard choice.
1. Materials & tools
Materials (standard size)
- Main fabric (quilted cotton or canvas) — about 110 cm wide × 90 cm (44 × 35 in)
- Flat elastic (2.5 cm / 1 in wide) — about 70 cm (28 in)
- Optional: hook-and-loop for the opening
Tools
- Sewing machine (or needle and thread)
- Fabric marker or pencil
- Ruler and scissors
- Iron
- Pins or clips
2. Make the pattern (auto-generated in Katagami)
With the Katagami pattern tool, you just enter the finished size and it drafts a seam-allowance-included pattern, tiled to print at actual size on Letter or A4.
- Open the tool
Open the pattern tool and choose “Accessories” → “Disaster hood cover” from the tabs at the top. - Enter the size
Enter the hood width, height and thickness, and the chair band length. Presets cover standard and large. - Set the seam allowance
Use the slider at the bottom (beginners: 1.0–1.5 cm / about 3/8–5/8 in). - Print
Press “Print (actual size)”, then in the print dialog set Scale = 100% and turn “Fit to page” OFF. Check the 50 mm calibration box on the first guide sheet with a ruler.
3. Cutting the fabric
- Check the school's specification
Most schools give exact dimensions. Enter those rather than measuring the hood. - Trace the pattern
Trace the body and the chair bands. - Cut
Cut one body and two bands. - Finish the edges
Serge or zigzag the side allowances — quilted fabric frays quickly.
4. Sewing
4-1. Make the bands
- Fold each band in quarters lengthwise and topstitch both long edges. Make two.
4-2. Finish the opening
- Turn the opening edge under twice and stitch.
- Add hook-and-loop here if you want it to close.
4-3. Sew the body
- Fold the body right sides together and sew both sides.
- Pinch the base corners into triangles and sew across to give the depth for the hood.
4-4. Attach the bands
- Stitch a band to each side of the back, positioned to go around the chair back.
- Sew them with a stitched rectangle and a cross — these take the weight of the whole thing every day.
✏️ Follow the school's dimensions exactly rather than measuring the hood. Schools specify a size so the covers all fit the chairs, and a cover that is a centimeter out will be sent home.
5. Tips & variations
- Quilted fabric: it is the standard for a reason — it holds its shape and survives daily handling.
- Name it clearly: every child in the class has one, and they all look similar.
- Elastic instead of ties: elastic bands go over the chair back faster than ties, which matters to a six-year-old.
Generate the pattern for free in Katagami and print it at actual size. Change the size and try again in seconds.
Open the pattern tool →