How to make a disaster hood cover

Japanese schools issue a padded hood for earthquake drills, and it lives on the back of the chair inside a cover like this one. The cover holds the hood and works as a back cushion at the same time. Schools usually specify the size, so enter what they ask for. Quilted fabric is the standard choice.

1. Materials & tools

Materials (standard size)

Tools

2. Make the pattern (auto-generated in Katagami)

With the Katagami pattern tool, you just enter the finished size and it drafts a seam-allowance-included pattern, tiled to print at actual size on Letter or A4.

  1. Open the tool
    Open the pattern tool and choose “Accessories” → “Disaster hood cover” from the tabs at the top.
  2. Enter the size
    Enter the hood width, height and thickness, and the chair band length. Presets cover standard and large.
  3. Set the seam allowance
    Use the slider at the bottom (beginners: 1.0–1.5 cm / about 3/8–5/8 in).
  4. Print
    Press “Print (actual size)”, then in the print dialog set Scale = 100% and turn “Fit to page” OFF. Check the 50 mm calibration box on the first guide sheet with a ruler.

3. Cutting the fabric

  1. Check the school's specification
    Most schools give exact dimensions. Enter those rather than measuring the hood.
  2. Trace the pattern
    Trace the body and the chair bands.
  3. Cut
    Cut one body and two bands.
  4. Finish the edges
    Serge or zigzag the side allowances — quilted fabric frays quickly.

4. Sewing

4-1. Make the bands

  1. Fold each band in quarters lengthwise and topstitch both long edges. Make two.

4-2. Finish the opening

  1. Turn the opening edge under twice and stitch.
  2. Add hook-and-loop here if you want it to close.

4-3. Sew the body

  1. Fold the body right sides together and sew both sides.
  2. Pinch the base corners into triangles and sew across to give the depth for the hood.

4-4. Attach the bands

  1. Stitch a band to each side of the back, positioned to go around the chair back.
  2. Sew them with a stitched rectangle and a cross — these take the weight of the whole thing every day.

✏️ Follow the school's dimensions exactly rather than measuring the hood. Schools specify a size so the covers all fit the chairs, and a cover that is a centimeter out will be sent home.

raw edge topstitch fabric
Fold the raw edge under twice and topstitch through the layers.

5. Tips & variations

Generate the pattern for free in Katagami and print it at actual size. Change the size and try again in seconds.

Open the pattern tool →