How to make a disaster hood cover

Japanese schools issue a padded hood for earthquake drills, and it lives on the back of the chair inside a cover like this one. The body is one piece folded up and sewn at the sides, with two bands that go around the chair back. Schools usually specify the size, so enter what they ask for. Quilted fabric is the standard choice.

1. Materials & tools

Materials (standard size)

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Tools

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2. Make the pattern (auto-generated in Katagami)

With the Katagami pattern tool, you just enter the finished size and it drafts a seam-allowance-included pattern, tiled to print at actual size on Letter or A4.

  1. Open the tool
    Open the pattern tool and choose “Accessories” → “Disaster hood cover” from the tabs at the top.
  2. Enter the size
    Enter the hood width, height and thickness, and the thickness of the chair back. The band length is worked out from the cover width and the chair-back thickness.
  3. Set the seam allowance
    Use the slider at the bottom (beginners: 1.0–1.5 cm / about 3/8–5/8 in).
  4. Print
    Press “Print (actual size)”, then in the print dialog set Scale = 100% and turn “Fit to page” OFF. Check the 50 mm calibration box on the first guide sheet with a ruler.

3. Cutting the fabric

  1. Check the school's specification
    Most schools give exact dimensions. Enter those rather than measuring the hood.
  2. Cut
    Cut one body and two chair bands.
  3. Mark
    Transfer the fold notches at the sides and the two pairs of band notches above them.
  4. Finish the edges
    Serge or zigzag the side allowances — quilted fabric frays quickly.

4. Sewing

4-1. Make the bands

  1. Fold each band in quarters lengthwise and topstitch both long edges. Make two.

4-2. Bind the pocket opening

  1. Bind the lower end of the body (it becomes the pocket opening when folded up) with bias tape.

4-3. Fold up and sew the sides

  1. Fold the lower end up at the fold notches, right sides together.
  2. Catch the ends of each band at the band notches on the left and right sides of the back (the part that is not folded up), with the bands lying inside.
  3. Sew both sides from the fold up to the pocket opening, catching the bands.
  4. Turn right side out: each band now runs across the back from side to side.

4-4. Finish the flap

  1. Bind the flap sides and end in one go with bias tape.
  2. Fold the flap over the front and add hook-and-loop if you like.
  3. To fit it, slide the chair back under the bands.

✏️ The bands are worked out as the cover width plus twice the chair-back thickness plus a little ease, so they go right around the chair back. Catch them on the back, not the front, or the flap will not open once the cover is on the chair.

raw edge bias tape stitch
Wrap an edge such as a neckline or bag opening with tape and stitch close to it.

5. Tips & variations

Generate the pattern for free in Katagami and print it at actual size. Change the size and try again in seconds.

Open the pattern tool →