How to make a jacket
A front-button jacket with set-in sleeves: the back is cut on the fold, the front as two pieces with a button stand. Best in thicker woven fabric. Add a lining for a dressier finish, or leave it single-layer for casual wear.
1. Materials & tools
Materials (adult jacket)
- Outer fabric (cotton twill, wool, denim) — 110 cm wide × about 250 cm
- Lining (cotton or polyester) — 110 cm wide × about 230 cm (optional)
- Interfacing for the button stand — a little
- Buttons (1.5–2 cm) — 5–6
Tools
- Sewing machine (or needle and thread)
- Fabric marker or pencil
- Ruler and scissors
- Iron
- Pins or clips
2. Make the pattern (auto-generated in Katagami)
With the Katagami pattern tool, you just enter the finished size and it drafts a seam-allowance-included pattern, tiled to print at actual size on Letter or A4.
- Open the tool
Open the pattern tool and choose “Adult clothes” → “Jacket” from the tabs at the top. - Enter the size
Enter bust, shoulder, length, sleeve and the button-stand width. Allow extra ease. - Set the seam allowance
Use the slider at the bottom (beginners: 1.0–1.5 cm / about 3/8–5/8 in). - Print
Press “Print (actual size)”, then in the print dialog set Scale = 100% and turn “Fit to page” OFF. Check the 50 mm calibration box on the first guide sheet with a ruler.
3. Cutting the fabric
- Cut the back
Place the center-back on the fold and cut 1. - Cut the fronts
Cut 1, then flip the pattern and cut a mirror image (2 total). - Cut the sleeves
Cut 2 sleeves. - Interface
Fuse interfacing to the front button-stand area. - Finish the edges
Zigzag or serge the seam-allowance edges.
4. Sewing
4-1. Sew the shoulders and sides
- Sew the front and back at the shoulders and sides, right sides together; press open.
4-2. Finish the neckline
- Finish the neckline by binding the seam allowance with bias tape or self fabric.
4-3. Set in the sleeves
- Match the sleeve-cap notch to the shoulder seam and sew each sleeve in; press toward the sleeve.
4-4. Sew the underarm/side in one line
- Sew from cuff to hem in one continuous seam; press open.
4-5. Finish the front opening
- Fold back and topstitch the button stand.
- Mark and make the buttonholes, then sew on the buttons.
4-6. Hem and cuffs
- Fold and press the hem, then topstitch or slip-stitch. Finish the cuffs the same way.
5. Tips & variations
- Add a lining: a lining hides the seams and feels dressier.
- Topstitch: edge topstitching gives a crisp, tailored look.
- Press well: pressing each seam makes a big difference on a jacket.
Generate the pattern for free in Katagami and print it at actual size. Change the size and try again in seconds.
Open the pattern tool →